Lean Leadership Development Program

Lean Leadership Development Program


Our interactive, live simulation provides hands on training with lean concepts. This unique workshop is set up as a manufacturing business where participants will go through several rounds of simulated manufacturing without lean implementation into their work environment.

The participants will then go through numerous improvement rounds where they will apply the Lean concepts they've learned during the 4-day course. Each round is measured using an income statement so the participants can gain an understanding of their improvements and the impact they have on the profitability of their simulated business. By the end of this 4-day bootcamp, participants should have enough insight into lean and how lean tools are applied so they can start to apply it to their own organization.

  • Introduction
  • Overview of Lean
  • Mini business part 1
  • Mini business part 2
  • Group exercise
  • Intro to Lean simulation
  • Round 1 “traditional manufacturing”
  • Management by planning
  • Round 2 “traditional manufacturing”
  • Value Stream Mapping part 2
  • Value Stream Mapping Part 2
  • Value Stream Mapping Part 3
  • Group Exercise
  • Round 3 “improvement round”
  • 5S part 1
  • 5S part 2
  • Visual management
  • Round 4 “improvement round”
  • Standardize work part 1
  • Standard work part 2
  • Standard work part 3
  • Job instruction part 1
  • Job instruction part 2
  • Round 5 “improvement round”
  • S&OP process
  • Kanban one piece flow part 1
  • Kanban one piece flow part 2
  • Round 6 “improvement round”
  • Mistake proofing
  • Round 7 “improvement round”
  • SMED
  • Total productive maintenance
  • Problem solving part 1
  • Problem solving part 2
  • Problem solving part 3
  • Round 8 “final improvement round”